VALVE MAGAZINE Spring 2025
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with regulatory bodies, demonstrating long-term benefits through rigorous testing. Sustainability is becoming a priority, with an increasing focus on environmentally friendly alloys, energy-efficient production techniques and the recycling of high-perfor mance metals. Advanced coatings that extend component lifespan further contribute to sustainability efforts. By balancing innovation with regulatory compliance, metallurgy will continue to evolve, driving improvements in valve technology while ensuring safety, performance and sustainability for future applications.
ABOUT THE AUTHOR
Fadila Khelfaoui is a corporate engineer, metallurgy, at Velan, with 27 years of experience in materials engineering and metallurgy. She has led numerous R&D initiatives aimed at optimizing material selection and developing protective coating technologies for valve components. Fadila holds a Ph.D. in Materials Science and Engineering and is a licensed metallurgical engineer in Quebec.
Figure 8A: Hardfacing delamination.
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Figure 8B: Microscopy of failed disc shown in image (above, 8A) reveals an intermixed zone at the interface between Grade 91 and Stellite 21, indicating the formation of hard and brittle sigma phase.
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The future of metallurgy The future of metallurgy in valve applications will be shaped by advanced materials, sustainability and regulatory chal lenges. Functionally graded materials (FGM), which grad ually transition in composition and microstructure, offer enhanced thermal resistance and mechanical performance. Additive manufacturing (3D printing) allows for complex geometries and tailored material properties, enabling next-generation valve solutions. Despite these innovations, regulatory requirements can slow adoption. Certifications from ASME, API and ASTM ensure safety but also create barriers to new material inte gration. To overcome this, industries must work closely
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